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What are the advantages of single-layer grid groove for small items

Source:www.niu456.com      Release date: 2025-07-08
Small single-layer grid chute is an important equipment used for the transmission and sorting of small items (such as express packages, small parts, documents, etc.) in logistics sorting, warehousing and distribution scenarios. Its advantages are mainly reflected in structural design, operational efficiency, and adaptability to applicable scenarios, as follows:
       Small single-layer grid chute is an important equipment used for the transmission and sorting of small items (such as express packages, small parts, documents, etc.) in logistics sorting, warehousing and distribution scenarios. Its advantages are mainly reflected in structural design, operational efficiency, and adaptability to applicable scenarios, as follows:
1、 Simple structure, low cost, and easy maintenance
      Simple construction: Single layer grid groove is usually made of metal (such as stainless steel) or high-strength plastic, with a tilted groove structure as the main body, no complex transmission components (such as motors, conveyor belts), and low design and manufacturing costs, especially suitable for small and medium-sized logistics stations or budget limited scenarios.
      Convenient maintenance: Due to the absence of a mechanical transmission system, the wear and tear of vulnerable components such as gears and chains are reduced. Daily maintenance only requires cleaning the tank body (to prevent blockage by debris) and checking the stability of the connection, without frequent maintenance or replacement of parts, reducing operation and maintenance costs and downtime.
2、 High sorting efficiency, suitable for fast circulation of small items
      Non powered self flow, continuous operation: relying on the gravity of the item itself to slide down along the inclined trough, without the need for electric drive, it can achieve 24-hour uninterrupted sorting. For lightweight and small-sized items (such as envelopes and small packages), they can quickly slide into the corresponding compartments (such as destination zones and customer number compartments) through the chute, reducing manual handling and improving sorting speed.
       Independent compartments and clear classification: The single-layer design of compartments is independent of each other, with each compartment corresponding to a sorting target (such as a specific area or order type). Items are not easily mixed after sliding in, reducing sorting error rates. It is particularly suitable for "one-to-one" small item classification scenarios (such as order sorting in e-commerce warehouses and area division in express delivery stations).
3、 High space utilization, suitable for compact scenarios
       Small footprint: The single-layer structure does not require multiple layers of stacking and can be installed along the wall, shelf side, or extended at the edge of the sorting table, suitable for limited space scenarios such as community stations and small warehouses.
       Flexible layout: the angle of the tank body can be adjusted according to the weight of the articles and the sliding demand (usually inclined 15 ° -30 °), and the length can be customized, which can adapt to different transmission distances (such as from the sorting table to the ground notch, from the end of the conveyor belt to the sorting basket), and the installation and adjustment are convenient.
4、 Good protection for small items
       Smooth sliding and reduced wear: The inner wall of the sliding groove is usually treated with smoothness (such as stainless steel polishing, plastic material with low friction characteristics), and small items come into soft contact with the groove during the sliding process, making it less prone to surface scratches due to collision or friction (especially suitable for packaging fragile items such as cosmetics samples and electronic accessories).
       Buffer design adaptation: Some chutes are equipped with buffer pads (such as rubber pads, EPE pearl cotton) at the end or grid opening to reduce the impact force of items sliding into the grid opening, avoid falling or damage caused by excessive speed, and protect the integrity of small items.
5、 Wide applicability and strong compatibility
       Suitable for various types of small items: Whether it is hard packaging (such as paper boxes, plastic boxes), soft packaging (such as bubble bags, envelopes), or small parts (such as screws, electronic components), as long as the weight and size are compatible with the groove body (usually single piece weight<5kg, size<30cm), they can be stably transported through the groove, with compatibility better than automated sorting equipment that requires correct positioning.
       Can be linked with other devices: It can be used as an auxiliary device in conjunction with conveyor belts, sorting robots, etc., for example, connecting a single-layer grid chute at the end of an automated sorting line to guide sorted small items into the corresponding storage area, improving the coherence of the overall process.
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